Smoky BBQ Chicken Shells and Cheese

If you’re looking for a comforting, flavorful twist on classic mac and cheese, look no further than this Smoky BBQ Chicken Shells and Cheese. It’s a rich, smoky, and utterly delicious dish that combines the creamy goodness of cheese with tender shredded chicken and a tangy BBQ sauce kick. This recipe uses pasta shells to perfectly cradle every bit of the cheesy, saucy mix, making each bite a little celebration of taste and texture. Whether it’s a weeknight dinner or a weekend crowd-pleaser, this dish hits all the right notes without fuss or fancy ingredients.

What Sets This Recipe Apart

This Smoky BBQ Chicken Shells and Cheese stands out because it fuses the beloved comfort food of mac and cheese with the smoky, sweet-savory flavors of barbecue. The smoked gouda cheese adds a subtle smoky depth that elevates the traditional cheddar, while the BBQ sauce brings a tangy, slightly sweet punch that complements the juicy shredded chicken perfectly. Using pasta shells makes it ideal for scooping and savoring every cheesy, saucy morsel. Plus, it’s an easy one-dish meal that comes together quickly with simple pantry staples and cooked chicken you might already have on hand. The garnish of fresh green onions adds a pop of color and brightness, creating a balanced, irresistible dish.

Ingredient Checklist

• 2 cups cooked pasta shells – perfectly cooked to al dente for the best texture
• 2 cups cooked shredded chicken – rotisserie or leftover chicken works great
• 1 cup smoked gouda cheese, shredded – adds a smoky richness
• 1 cup cheddar cheese, shredded – for that classic sharpness
• 1 cup BBQ sauce (preferably non-alcoholic) – choose your favorite tangy, sweet variety
• 1/2 cup milk – for a creamy sauce base
• 2 tablespoons butter – for richness and to create the sauce
• 1/4 teaspoon black pepper – for subtle heat
• 1/4 teaspoon garlic powder – adds depth and savory notes
• 1/4 cup chopped green onions – for garnish and freshness

Hardware & Gadgets

• Large pot – to boil the pasta shells
• Strainer or colander – to drain the pasta
• Mixing bowl – to combine ingredients
• Large skillet or sauté pan – to melt butter and mix sauce
• Wooden spoon or spatula – to stir everything together
• Baking dish (optional) – if you want to bake for a bubbly, golden top

Smoky BBQ Chicken Shells and Cheese — Do This Next

Step 1: Cook the Pasta Shells

Begin by boiling 2 cups of pasta shells in salted water until they’re just al dente. Drain and set aside. The shells will absorb the sauce better when they’re not overcooked.

Step 2: Prepare the Cheese Sauce

In a large skillet over medium heat, melt 2 tablespoons of butter. Stir in the milk, black pepper, and garlic powder. Once warmed through, add the shredded smoked gouda and cheddar cheese gradually, stirring constantly until fully melted and smooth.

Step 3: Combine Chicken and BBQ Sauce

In a mixing bowl, toss the cooked shredded chicken with 1 cup of your favorite BBQ sauce. Make sure each piece is well coated for that smoky, tangy flavor.

Step 4: Mix Pasta, Chicken, and Cheese Sauce

Add the cooked pasta shells and BBQ chicken mixture to the skillet with the melted cheese sauce. Gently fold everything together until evenly combined and heated through. The sauce should cling to every shell and shred of chicken.

Step 5: Garnish and Serve

Transfer to a serving dish or bake in a preheated oven at 350°F (175°C) for 15 minutes if you want a bubbly top. Garnish with 1/4 cup chopped green onions for a fresh, crisp finish.

Make It Diet-Friendly

• Use low-fat or reduced-fat versions of smoked gouda and cheddar cheese to cut calories.
• Swap regular milk for unsweetened almond or oat milk for a lighter sauce.
• Replace butter with a heart-healthy oil such as olive oil.
• Use whole wheat or high-protein pasta shells to boost fiber and protein content.
• Increase the amount of shredded chicken and reduce pasta slightly for more protein per serving.

What Not to Do

• Don’t overcook the pasta shells; mushy shells will ruin the texture.
• Avoid using BBQ sauces with alcohol or non-permissible ingredients—always check ingredient labels.
• Don’t skip the smoked gouda; it’s key to the smoky flavor profile.
• Avoid adding too much milk at once when making the cheese sauce to prevent it from becoming too runny.

Make-Ahead & Storage

This Smoky BBQ Chicken Shells and Cheese is perfect for meal prep. You can assemble the dish up to the baking step and refrigerate it for up to 2 days. When ready to serve, bake it directly from the fridge, adding a few extra minutes to the baking time. Leftovers keep well in an airtight container for 3-4 days in the refrigerator. Reheat gently on the stovetop or in the oven to preserve the creamy texture. For longer storage, freeze the unbaked mixture in a freezer-safe container for up to 2 months. Thaw overnight before baking.

Smoky BBQ Chicken Shells and Cheese Q&A

Can I use rotisserie chicken for this recipe?

Absolutely! Rotisserie chicken is a fantastic shortcut for this recipe. It’s already cooked, tender, and flavorful, making your preparation even quicker. Just shred it up and toss it with the BBQ sauce.

What’s the best type of BBQ sauce to use?

Choose a BBQ sauce that is tangy and slightly sweet without any alcohol content. A thicker sauce works best as it clings to the chicken and pasta nicely. If you prefer a spicier dish, go for a smoky chipotle or spicy BBQ sauce variant.

Can I make this recipe vegan or vegetarian?

To make a vegetarian version, substitute the chicken with grilled vegetables like bell peppers, mushrooms, or jackfruit. For a vegan twist, use plant-based cheese alternatives and a vegan BBQ sauce along with your preferred vegan pasta.

How can I add more flavor to the dish?

Consider stirring in smoked paprika or a splash of liquid smoke into the cheese sauce for an extra smoky kick. You can also add diced jalapeños or a pinch of cayenne pepper if you like heat. Fresh herbs like cilantro or parsley can brighten the flavors when sprinkled on top before serving.

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Ready, Set, Cook

This Smoky BBQ Chicken Shells and Cheese is a guaranteed crowd-pleaser that’s easy to customize and quick to prepare. The combination of smoky cheese, tangy BBQ chicken, and tender pasta shells creates a harmonious dish that’s perfect for any day of the week. Whether you’re feeding the family or bringing a dish to a potluck, this recipe delivers comfort and flavor in every bite. So grab your skillet, gather your ingredients, and dive into this deliciously cheesy, smoky, and satisfying meal.

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